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Metal Processing Services

Metal Processing Services

We work with a wide range of metals, including various grades of stainless steel, aluminum, titanium, magnesium, Inconel, maraging steel, molybdenum, copper, and brass. With our wide range of materials and processing expertise, we are able to support a large variety of geometries and shapes to precisely manufacture your design!

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Certification ISO 9001:2015

245,000+

Annual Production Volume

200+

Wide Range of Materials

What is Metal Processing

Metal Processing Overview

Metal processing refers to all types of operations that alter the shape and properties of metal materials for a wide variety of products. There are many processing methods, including machining, sheet metal fabrication, and 3D printing. Typically, the shape of a product is formed through machining or sheet metal processing, and its properties are enhanced through surface treatments such as anodizing or plating.

While metal processing allows for the creation of products that take advantage of the strength and heat resistance of metals, it is also technically demanding. In particular, materials that are difficult to machine require significant time, specialized equipment, and advanced machining techniques.

  • Metal materials generally have high strength and heat resistance

  • There are a wide variety of material types to suit various applications

  • There are also a wide variety of surface treatments available

  • Various processing methods are available to support most designs

Metal Processing

Available Surface Treatments

After the processing of the product is completed, surface treatments such as anodizing can be applied to enhance the product’s performance and value.

  • Anodizing

  • Alodine Treatment

  • Electroless Nickle Plating

  • Hard Chrome Plating

  • Black Oxide Coating

  • Trivalent Chromate Treatment

  • Plating

Metal Processing

Available Surface Finishes

After the processing of the product is completed, surface treatments such as anodizing can be applied to enhance the product’s performance and value.

  • Buff Polishing

  • Tumbling

  • Sandblasting

  • Mirror Finish

  • Hand Polishing

Important Considerations for Metal Processing

Metals are materials with excellent strength, but they tend to be challenging to process. In particular, metals known as difficult to machine materials have very high hardness and some undergo work hardening during machining. These materials require extended processing time, which increases the cost. Additionally, certain materials, such as magnesium, pose a fire risk during machining.

  • Difficult to machine

  • Difficult to machine materials have high processing costs

  • Some materials require caution due to the risk of accidents during processing

Metal Processing Materials

Aluminum

Aluminum is a versatile metal material that is lightweight and boasts excellent strength. It also has high thermal and electrical conductivity, making it ideal for use in heat exchangers and electronic components.

Aluminum is also highly valued for its toughness and resistance to shattering at low temperatures. This makes it a preferred material for parts in artificial satellites and cryogenic plants. Additionally, because aluminum is non-toxic and odorless, it's widely used in a variety of applications, including machine and equipment parts to everyday household items.

  • High strength

  • Lightweight

  • Excellent cold resistance

  • High thermal and electrical conductivity

  • Hygienic

Metal Processing

Stainless Steel

Stainless steel is an alloy steel created by adding chromium and nickel to iron. It's a material with excellent strength, corrosion resistance, and heat resistance. The passive film formed on its surface by the addition of chromium protects its interior. It also has low thermal conductivity, so heat doesn't easily transfer through it.

The crystal structure and properties of stainless steel change depending on the proportion of alloying elements added during manufacturing and the temperature of heat treatment. There's a very wide variety of stainless steel types, allowing for their use in a broad range of applications such as misc. parts, construction materials, and everyday household items.

  • High strength

  • Excellent corrosion resistance

  • Excellent heat resistance

  • Low thermal and electrical conductivity

  • Hygienic

SUS CNC Machining
Metal Processing

Copper

Copper is a metal with the second highest thermal and electrical conductivity, after silver. It is utilized as a conductive material and heat dissipation material in electronic equipment components and heat exchangers. It is a completely non-magnetic metal, which is a key reason why copper is used in the field of electrical and electronic engineering.

Moreover, copper possesses antibacterial performance that surpasses general antibacterial effects. When microorganisms adhere to the surface of copper, it destroys their cell membranes, killing bacteria and viruses. Similar to aluminum, it can be used at extremely low temperatures without shattering.

  • Non-magnetic

  • Excellent cold resistance

  • Very high thermal and electrical conductivity

  • Antimicrobial properties

Metal Processing

Brass

Brass is an alloy of copper and zinc, known for its distinctive golden color and excellent workability. It is widely utilized for its good machinability, corrosion resistance, and aesthetic appeal in a variety of applications, including musical instruments, decorative items, and precision parts. Its excellent workability makes it a preferred material for complex geometries.

While not as conductive as pure copper, brass still offers moderate electrical and thermal conductivity, making it suitable for certain electrical connectors and fittings. It also exhibits a degree of antimicrobial properties, similar to copper, contributing to its use in sanitary applications and door hardware. Additionally, brass is easily recyclable.

  • Excellent workability and machinability

  • Good corrosion resistance

  • Aesthetically pleasing golden color

  • Moderate electrical and thermal conductivity

  • Antimicrobial properties

Metal Processing

Titanium

Titanium is a metal material that is lightweight and possesses excellent specific strength and heat resistance. Its melting point is approximately 1668°C (3034°F), which is higher than common materials like aluminum, copper, and stainless steel, allowing it to exhibit stable properties even in extremely high-temperature environments.

Additionally, titanium is chemically active, and when exposed to oxygen in the air, it forms an oxide film. This titanium oxide film protects the interior, resulting in high corrosion resistance. Also, it is a highly biocompatible metal and is unlikely to cause metal allergies, leading to its use in medical devices and treatment instruments.

  • Lightweight and high strength

  • Excellent corrosion resistance

  • Excellent heat resistance

  • Low thermal and electrical conductivity

  • Highly biocompatible

Metal Processing

Molybdenum

Molybdenum is a high-melting-point metal with a melting point of approximately 2620°C (4748°F) and a boiling point of approximately 4650°C (8402°F). It ranks as the 5th highest melting point among metal materials, making it a suitable material for use in ultra-high temperature environments. Molybdenum maintains high strength even under high temperatures.

Additionally, it has a low coefficient of linear thermal expansion, providing excellent dimensional stability at high temperatures. In addition to being used as a material for machining, it is also utilized as an additive metal in alloys. Alloys with added molybdenum gain improved hardness and resistance to deformation. Molybdenum also has relatively high thermal conductivity, approximately 142 W/(m·K) at 20°C (68°F).

  • High hardness

  • Excellent heat resistance

  • Excellent acid resistance

  • High thermal conductivity

Metal Processing

Magnesium

Magnesium is the lightest of all practical metals and possesses excellent specific strength. With a specific gravity of 1.74 g/cm³, it is approximately two-thirds the weight of aluminum (2.70 g/cm³), another lightweight metal. Due to its high strength-to-weight ratio, it is used in various parts with the aim of reducing product weight. Magnesium also has good machinability, making it suitable for processing into precision parts. Its melting point is 650°C (1202°F), similar to aluminum.

Additionally, magnesium boasts the highest vibration absorption capacity among practical metals and has electromagnetic shielding capabilities, exhibiting a stable shielding effect of 90-100 dB in the 30-200 MHz band.

  • Lightweight and high strength

  • Good machinability

  • Lightest of all practical metals

  • High thermal and electrical conductivity

  • Stable electromagnetic shielding performance

Metal Processing

Inconel

Inconel® is a high-nickel alloy known for its excellent strength and corrosion resistance in high-temperature and high-stress environments. It primarily consists of nickel, along with iron, chromium, niobium, and other elements. Chromium forms a robust passive oxide layer on the surface, providing superior corrosion resistance. It maintains high strength in high-temperature environments up to 700°C (1292°F).

  • Excellent heat resistance

  • Excellent mechanical strength

  • Low thermal conductivity

  • Excellent corrosion resistance

  • Exhibits high hardness, oxidation resistance, and corrosion resistance at high temperatures

Metal Processing

Maraging Steel

Maraging steel is an ultra-high-strength steel that is a low-carbon 18% nickel alloy with added elements such as cobalt (Co), molybdenum (Mo), titanium (Ti), and aluminum (Al), which undergoes age hardening. It is a rare metal material that combines high hardness with high toughness and is used in aerospace fields such as rockets and artificial satellites. Heat treatment can improve its hardness, tensile strength, and yield strength.

  • Excellent hardness

  • Excellent toughness

Metal Processing

Why Choose Us for CNC Machining?

Instant Quoting

Our team strives to turn around quotes within 2 hours during normal business hours. Also, all sales staff receive real-world training to understand materials and processes in order to accurately quote every time. 

Fast Delivery

Your priority is our priority, so our clock starts from when you send us your drawings or data. In some cases, we have been able to ship parts within 1 day and we have dedicated capacity available for emergency orders. 

Wide Range of Materials

With over 200 different types of materials available, we are ready to support even your most challenging projects.

Excellent Technical Capabilities

Our world-class team of Engineers and Sales staff have the required knowledge to support even the most difficult challenges quickly and efficiently. Additionally, we have a wide range of manufacturing and inspection equipment to support a wide variety of customer needs.

Free Consultations

If you have any technical questions or concerns, our team is here to help. Our team will gladly offer a free consultation to support your design and functionality needs.

Advanced Inspection

Our company has the right tools and talent to ensure parts are compliant before shipping. Our Machine Operators as well as our Quality Engineers take care to carefully examine the part requirements and we use advanced inspection equipment in-house before shipment. 

How to Work With Us

Upload a File

To provide the most accurate quote and solution, we begin by gathering detailed information about your project requirements.

Get a Quote

Based on the consultation, we provide a quote and tailored proposal.

Machining Begins

Once the order is confirmed, we immediately begin production arrangements.

Parts are Shipped

All products are carefully packaged to prevent any damage during shipping.

Start a Project

Examples of what can be made with Metal Processing

  • Bracket

    Bracket(A5052)

  • Holder

    Holder(A6061)

  • Flange

    Flange(SS400)

  • Frame

    Frame(SUS)

  • Impeller

    Impeller(AlSi10Mg)

  • Cover

    Cover(A5052)

  • Plate and Base

    Plate(Bakelite)

  • Cogwheel and Gear

    Gear(MC602ST)

  • Housing

    Housing(MC703HL)

  • Cap

    Cap(ULTEM1010)

  • Manifold

    Manifold(PC-ABS)

  • Pin

    Pin(SUS630)

  • Bolt and Nut

    Bolt and Nut(PVC)

  • Shaft and Axle

    Shaft and Axle(SUS304)

  • Lifter

    Lifter(SUS304)

  • Support

    Support(SS400)

  • Slide rail

    Sleeve(SUS303)

  • Roller

    Roller(PA6)

  • Pipe

    Pipe(Epoxy)

  • Arm joint

    Arm joint(A7075)

  • Boring head

    Boring head(S45C)

  • Frame and Stay

    Frame and Stay(MC801)

  • Link and Rod

    Link and Rod(PC)

  • Guide and Block

    Guide and Block(A7075)

  • Claw and Clamp

    Claw and Clamp(S45C)

  • Plunger

    Plunger(PAI)

  • Gauge

    Gauge(PE)

  • Jig part

    Jig part(MC602ST)

  • Fitting and Cylinder

    Fitting and Cylinder(PVC)

  • Fixture

    Fixture(Redwax)

  • Palette

    Palette(PA6)

Metal Processing FAQs

  • Is it possible to order a single piece?

    Yes, we offer production starting from a single prototype, with expertise in custom parts manufacturing up to 1,000 units.

  • How to request machining machining services.

    If you have drawings and material specifications ready, please use our Quotation Request Form.
    If you don’t have data or would like to start with a consultation on processing options, please use our Consultation Request Form.
    Quotes and consultations are free of charge.

  • What are the payment methods?

    We accept payments via PayPal.

  • Where are the products shipped from?

    All products are shipped from our main factory located in Osaka, Japan.

  • Do you have experience with overseas exports?

    We have a proven track record of exporting to countries including the United States, Australia, Canada, Singapore, and Vietnam.